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Suzuki Outboard Service Manual DF90 100 115 140K1 K9
GENERAL INFORMATION
PERIODIC MAINTENANCE
ENGINE CONTROL SYSTEM
ENGINE ELECTRICAL
FUEL SYSTEM
POWER UNIT
MID UNIT
POWER TRIM AND TILT
LOWER UNIT
WIRE / HOSE ROUTING
DF140 K2 (02) MODEL
DF90/115 K2 (02) MODEL
DF90/115/140 K3 (03) MODEL
DF90/115/140 K4 (04) MODEL
DF90/115/140 K5 (05) MODEL
DF90/115/140 K6 (06) MODEL
DF90/115/140 K7 (07) MODEL
DF90/115/140 K8 (08) MODEL
WARNING / CAUTION / NOTE _______________________________ 1- 2
GENERAL PRECAUTIONS _________________________________ 1- 2
IDENTIFICATION NUMBER LOCATION _______________________ 1- 4
FUEL AND OIL ___________________________________________ 1- 4
GASOLINE RECOMMENDATION ………………………………………………………. 1- 4
ENGINE OIL …………………………………………………………………………………….. 1- 4
ENGINE BREAK-IN _______________________________________ 1- 5
PROPELLERS ___________________________________________ 1- 6
POWERHEAD DIRECTION OF ROTATION _____________________ 1- 6
SPECIFICATIONS_________________________________________ 1- 7
SERVICE DATA___________________________________________ 1- 9
TIGHTENING TORQUE ____________________________________ 1-16
SPECIAL TOOLS _________________________________________ 1-18
MATERIALS REQUIRED ___________________________________
Apprentice mechanics or do-it-yourself mechanics
that dont have the proper tools and
equipment may not be able to properly perform
the services described in this manual.
Improper repair may result in injury to the
mechanic and may render the engine unsafe
for the boat operator and passengers.
FOREWORD
This manual has been prepared using the latest
information available at the time of publication.
If a modification has been made since then,
differences may exist between the content of
this manual and the actual outboard motor.
This manual is compiled based on 2001 (K1) model.
DF100 K9 (09) MODEL 19
